Monthly Archives: July 2017

Personalized Hearing Protection for the Pulp and Paper Industry

July 25, 2017

Personalized Hearing Protection for the Pulp and Paper Industry

Working in the pulp and paper industry, workers are frequently reminded to wear hearing protection and safety glasses. Most manufacturing areas mandate their use, and failure to comply with these rules frequently brings stern warnings or reprimands. Fortunately, the use of Personal Protective Equipment (PPE) for sight and sound has almost become second nature to most Paper and Pulp plants. However, there are still some plants that have not found a way to enhance a safe workplace by implementing a hearing conservation program. Specializing in personalized hearing protective, ProtectEar USA has helped many manufacturing companies overcome their performance limitations and safety concerns. We start by assessing the noise levels and working conditions each person faces. then we determine the best protectors for the individual and make appropriate recommendations for optimal productivity, protection, and comfort.

Workers Can Protect Their Hearing with Custom Ear Plugs

Do not wait to experience any of these symptoms before you protect your ears with hearing protection. ProtectEar dB Blockers™ custom fit earplugs are more comfortable and offer superior hearing protection to any disposable earplug. However, did you know that they are more cost effective as well?

You can reduce your hearing protection costs by 60% over five years when an entire facility is fit. dB Blockers™ are more comfortable because there is only one way for them to fit and they made for each individual. They also make it easy for workers to communicate with each other because of our proprietary tuned filter that allows users to hear better with the plugs in than if they take them out.

As a Hearing Protection Manufacturer, it is great to see specific sectors like Pulp & Paper Canada take a stock in Noise Induced Hearing Loss. 

Pulp & Paper

Four steps for reducing workplace noise

 By WSPS

The most obvious impact is noise-induced hearing loss but stress, hypertension, poor sleep and mental health, and physical injury due to communications challenges can all be linked to noise exposure.One in five adults aged 19 to 79 already have mild hearing loss or more in at least one ear. Chances are, with time and continued exposure their hearing will worsen. Statistics like these have prompted the Ontario Ministry of Labour to launch an occupational noise initiative. From April 1, 2017 to March 31, 2018 inspectors will be looking at how — and how well — employers are protecting workers from noise.

A noise regulation (381/15) passed in July 2016 says employers must follow a “hierarchy of controls” to protect workers. Under this hierarchy, engineering controls and work practices come before personal protective equipment (PPE), such as earplugs and ear muffs. Engineering solutions are the better option because they control noise everywhere eliminating the reliance on workers to wear protection.

Pulp & Paper

Create your own noise prevention plan with these four steps.

  1. Determine if your workers are exposed to high levels of noise. Be sure to pinpoint the sources of noise and who’s going to be affected where.
  2. Conduct a risk assessment. You can do a rudimentary assessment just by walking around and listening. If you’re looking for preliminary numbers, rent a sound level meter. There are also apps available that can be used as screening tools. Smartphone apps must be used cautiously however and shouldn’t be relied on for complete accuracy. If an app provides a number that hovers around 85dB (the current occupational limit more than eight hours), call in an occupational hygienist to do a proper survey.
  3. Determine the best way to protect employees:• Start with engineering controls. Can you reduce noise at the source or along the path of transmission? Before implementing a control (such as enclosing a machine), check with an expert to ensure you’re not introducing new hazards.• Look at work practices. Could repairs make machines less noisy? Could you adjust schedules to reduce workers’ exposure time or duration, or increase distance from the source?• Consider PPE if other controls are not possible. Select PPE carefully though. Talk to employees about what kind of protection they’d prefer and which is most comfortable. Ensure that workers are trained on care and use, including proper fit, limitations, inspection and maintenance, and most importantly hygiene. Dirty ear plugs can lead to other health issues.

    4. Ensure your controls are working. Implement a surveillance program that includes audiometric testing to make sure people are using hearing protection correctly and not suffering hearing loss.

Hearing Protection in Metal Manufacturing Facilities

Hearing Protection in Metal Manufacturing Facilities

Noise is one of the most common occupational health issues in metal manufacturing/casting facilities. As a manufacturer in North America, staying competitive and profitable at the same time can be very challenging. While you must adhere to regulations designed to keep your workforce safe, some of your foreign competitors don’t, which unfortunately squeezes your margins. So, to keep your factory open and profitable, you need to concentrate on improving productivity.

Custom Protect Ear (CPE) specializes in personalized hearing protection and has helped a number of metal machining and fabricating operations overcome their productivity limitations and hearing health safety concerns.

Metal Machining

Hearing Loss Prevention

According to OSHA, the definition of Noise is unwanted sound. Sound is measured in two ways: by frequency and loudness (intensity). Loudness refers to the sound’s intensity and is measured in decibels (dB) on a logarithmic scale. Excessive exposure to noise can produce both temporary and permanent hearing loss.

Permanent hearing loss generally occurs gradually over time. By the time a worker notices a hearing problem, it is usually too late to do anything about the hearing loss. The extent of the hearing loss depends on the noise frequency, intensity and exposure time. High noise levels have other undesirable effects, such as interfering with communication in the workplace. For your workers to stay on top of their game, they need to be able to communicate interpersonally or by radio while remaining protected. Worker safety should be a top priority for everyone, whether they’re monitoring controls, part of the production process or working with machinery.

Machinist and maintenance people need to hear how their machinery sounds to ensure that it is running properly, so they don’t often wear their earplugs correctly. Without the proper ear protection, workers are exposed to hearing damage which ultimately may hinder their ability to detect a machine’s problems before it breaks down, resulting in costly consequences. dB Blockers™ provide workers with effective protection and a safe, audible sound range needed to efficiently perform their job.

Worker Safety in Metal Manufacturing

Often when dirty hands come into contact with ears to adjust hearing protectors, workers develop ear infections.  

dB Blockers™ fit perfectly upon insertion – no need to re-adjust.  Various models of dB Blockers™ are available, highlighted by one style that comes with a convenient handle (The Grip) for clean, easy insertion and removal. dB Blockers™ fit better than muffs for those with glasses or facial hair.

Why workers are choosing dB Blockers

For welders, disposable earplugs are not only inadequate but are also dangerous as they melt, and even burn when hot slag hits them.

Fortunately, dB Blockers™ don’t burn or cause machinery breakdowns by clogging critical systems such as foam disposables earplugs do when carelessly discarded.  dB Blockers™ are not disposable so they won’t end up littering the parking lot.

With workers’ hearing properly protected while wearing dB Blockers™, you can overcome some of the worksite challenges you may be experiencing. This will help your operation toward staying competitive and profitable in the market place.

metal machining

 

 

 

 

 

 

 

 


Sources:

  • http://www.afsinc.org/files/hearing%20fact%20sheet.pdf
  • https://www.protectear.com/customers/industries-by-sector/
  • Measuring Noise Exposure Loudness is perceived differently at different frequencies. To measure noise levels in a way that most closely resembles how the ear hears sound, most meters have filters that can produce what is called the A-weighted sound level (dB). The A-weighted sound level is the setting that the OSHA noise standard requires for most noise measurements. Two instruments used to measure noise exposure are the sound level meter (SLM) and the noise dosimeter. The SLM measures the intensity of sound at a given moment. When using this instrument, noise level measurements must be taken several times during the workday at the various duties and locations the employee works. The time that the noise remains at each of the various measured levels must be recorded. The average noise level must then be calculated.
  • The SLM is not worn by the worker but is held by someone else taking measurements while following the worker. A dosimeter stores sound level measurements and integrates them over a work shift. The worker wears the dosimeter for the entire sampling time. The read-out is in percent dose or equivalent time weighted-average (TWA) exposure. All noise monitoring instruments should meet applicable American National Standards Institute (ANSI) standards (ANSI S1.40, and ANSI S1.25) and be used according to the manufacturer’s instructions. Meeting these specifications assures the accuracy of the results. Impulse or impact noise is automatically included in the dosimeter measurements by the ANSI standards. A sudden, sharp, isolated sound, such as hitting the side of a sand bin with a sledge hammer, is an example of impact noise.

 

Hearing Protection in Metal Manufacturing Facilities

July 18, 2017

Hearing Protection in Metal Manufacturing Facilities

Noise is one of the most common occupational health issues in metal manufacturing/casting facilities. As a manufacturer in North America, staying competitive and profitable at the same time can be very challenging. While you must adhere to regulations designed to keep your workforce safe, some of your foreign competitors don’t, which unfortunately squeezes your margins. So, to keep your factory open and profitable, you need to concentrate on improving productivity.

Custom Protect Ear (CPE) specializes in personalized hearing protection and has helped a number of metal machining and fabricating operations overcome their productivity limitations and hearing health safety concerns.

Metal Machining

Hearing Loss Prevention

According to OSHA the definition of Noise is unwanted sound. Sound is measured in two ways: by frequency and loudness (intensity). Loudness refers to the sound’s intensity and is measured in decibels (dB) on a logarithmic scale. Excessive exposure to noise can produce both temporary and permanent hearing loss.

Permanent hearing loss generally occurs gradually over time. By the time a worker notices a hearing problem, it is usually too late to do anything about the hearing loss. The extent of the hearing loss depends on the noise frequency, intensity and exposure time. High noise levels have other undesirable effects, such as interfering with communication in the workplace. For your workers to stay on top of their game, they need to be able to communicate interpersonally or by radio while remaining protected. Worker safety should be a top priority for everyone, whether they’re monitoring controls, part of the production process or working with machinery.

Machinist and maintenance people need to hear how their machinery sounds to ensure that it is running properly, so they don’t often wear their earplugs correctly. Without the proper ear protection, workers are exposed to hearing damage which ultimately may hinder their ability to detect a machine’s problems before it breaks down, resulting in costly consequences. dB Blockers™ provide workers with effective protection and a safe, audible sound range needed to efficiently perform their job.

Worker Safety in Metal Manufacturing

Often when dirty hands come into contact with ears to adjust hearing protectors, workers develop ear infections.  

dB Blockers™ fit perfectly upon insertion – no need to re-adjust.  Various models of dB Blockers™ are available, highlighted by one style that comes with a convenient handle (The Grip) for clean, easy insertion and removal. dB Blockers™ fit better than muffs for those with glasses or facial hair.

Why workers are choosing dB Blockers

For welders, disposable earplugs are not only inadequate but are also dangerous as they melt, and even burn when hot slag hits them.

Fortunately, dB blockers™ don’t burn or cause machinery breakdowns by clogging critical systems such as foam disposables earplugs do when carelessly discarded.  dB Blockers™ are not disposable so they won’t end up littering the parking lot.

With workers’ hearing properly protected while wearing dB Blockers™, you can overcome some of the worksite challenges you may be experiencing. This will help your operation toward staying competitive and profitable in the market place.

metal machining

 

 

 

 

 

 


Sources:

  • http://www.afsinc.org/files/hearing%20fact%20sheet.pdf
  • https://www.protectear.com/customers/industries-by-sector/
  • Measuring Noise Exposure Loudness is perceived differently at different frequencies. To measure noise levels in a way that most closely resembles how the ear hears sound, most meters have filters that can produce what is called the A-weighted sound level (dB). The A-weighted sound level is the setting that the OSHA noise standard requires for most noise measurements. Two instruments used to measure noise exposure are the sound level meter (SLM) and the noise dosimeter. The SLM measures the intensity of sound at a given moment. When using this instrument, noise level measurements must be taken several times during the workday at the various duties and locations the employee works. The time that the noise remains at each of the various measured levels must be recorded. The average noise level must then be calculated.

 

 

 

The SLM is not worn by the worker, but is held by someone else taking measurements while following the worker. A dosimeter stores sound level measurements and integrates them over a work shift. The worker wears the dosimeter for the entire sampling time. The read-out is in percent dose or equivalent time weighted-average (TWA) exposure. All noise monitoring instruments should meet applicable American National Standards Institute (ANSI) standards (ANSI S1.40, and ANSI S1.25) and be used according to the manufacturer’s instructions. Meeting these specifications assures the accuracy of the results. Impulse or impact noise is automatically included in the dosimeter measurements by the ANSI standards. A sudden, sharp, isolated sound, such as hitting the side of a sand bin with a sledge hammer, is an example of impact noise.

 

Hearing Loss Prevention Beyond the Workplace

July 10, 2017
Industrial Hearing loss

As a Hearing Protection Manufacturer, we as a company are always speaking about Hearing Loss Prevention in the workplace. However, there are also Best Practices for developing a culture of hearing conservation, both at work and at home.

Since OSHA had implemented detailed noise exposure regulations (29 CFR 1910.95), employers and safety professionals have monitored noise levels, posted warning signs, purchased earplugs and routinely tested employees’ hearing. Other activities consisted of training programs for new employees, putting up posters and selected groups to be a part of the product buying process.

Although these activities are conducted to prevent hearing loss, workers are still continuing to suffer noise-induced hearing loss at alarming rates. The cost of noise-induced hearing loss in the United States is now measured in billions (not millions) of dollars annually.

Hearing Loss Prevention plan

Setting up the actual Hearing Loss Prevention plan is easy; the difficult task is getting workers to buy in and engage in the program. In addition, loud noises are not just limited to the workplace. Noise-induced hearing loss can be just as prevalent off the job as on the job, and exposure outside the workplace is often a lot less noticeable.

Build Buy-in on the Hearing Loss Prevention Plan – Educate & Engage beyond the workplace

Beyond employee adherence to safety rules, there are ways to utilize other controls for reducing noise exposure that will impact the worker on and off the job.

Additionally, OSHA offers a list of administrative controls that managers can use to minimize the risk:

  • Operating noisy machines during shifts with the fewest employees exposed
  • Limiting the number of time employees can work near a noise source
  • Providing quiet areas for employees to get a break from the noise
  • Restricting worker presence to a suitable distance away from a noise source
  • Establishing a hearing conservation program (required at sites exceeding the PEL)
  • Hold informative workshops on the importance of Hearing Loss Prevention on and off the job.

Some of these suggestions may be more feasible at your work site than others, so take advantage of those that you can logistically implement. Encourage employee participation in this process as well, because they tend to have the greatest exposure to noise, and thus may have insights for improving hearing protection. Many incidents of hearing loss from occupational noise exposure are preventable, and because completely eliminating the noise at work is often not an option, companies must take every measure possible to minimize its effects.

To learn how a Proper Safety plan is executed please check out our previous post: A Proper Executed Safety Program


Sources

http://www.selectinternational